How does the emulsifier realize emulsification and homogenization?

How does the emulsifier realize emulsification and homogenization? The full name of the emulsifier is a homogeneous emulsifier, which is composed of a motor, a transmission shaft, a rotor, and a stator. The drive shaft drives the rotor to rotate at a high speed, generally at 3600rpm. The gap between the rotor and the stator is generally 0.5-0.2mm. The material is subjected to a combination of strong mechanical and hydraulic shearing, centrifugal extrusion, liquid layer friction, impact tearing and turbulence in the extremely small gap between the stator and rotor, making two or more compatible or incompatible materials. Phase materials melt into each other to form suspensions (solid/liquid), emulsions (liquid/liquid) and foams (gas/liquid). The process is to efficiently, rapidly and evenly transfer one phase or multiple phases (liquid, solid, gas) into another immiscible continuous phase (usually liquid). Because of the high tangential speed and the strong kinetic energy brought by the high-frequency mechanical effect generated by the high-speed rotation of the rotor, the insoluble solid phase, liquid phase and gas phase can be uniformly finely homogeneous under the combined action of the corresponding process and additives. Emulsification, through high-frequency repetition, the material is finally homogeneously emulsified, and a stable high-quality product is obtained

How does the emulsifier realize emulsification and homogenization? Simply put, the vacuum homogeneous emulsifier is a kind of strong stirring force that relies on the centrifugal stirring method, so as to realize the pretreatment and processing effect on the material. work. In the early mechanical operation process, it is necessary to pay attention to the amount of material processing, especially the new vacuum homogeneous emulsifier must not be used for the first time, do not add too much amount, in this case, it is easy to vacuum homogeneous emulsification At the same time, the processed materials distributed in a relatively narrow range are evenly stirred, so as to achieve an all-round layout. In the early use of the vacuum homogeneous emulsifier or in the later maintenance process, the machine needs to be loaded and unloaded. During this process, do not mistake the order of the parts, and at the same time, tighten the parts during the installation process to avoid vacuum homogeneous emulsification. The machine is loose during use. If you want to make the vacuum homogeneous emulsifier play an ideal effect in the work, the correct and reasonable operation process cannot be ignored; the operator can start from the above points, pay attention to the operation details, pay attention to the order of use, and make the vacuum homogeneous emulsifier give full play Its advantage performance.